Hi.
I have an Astro Sonic 1RP638 with a tuner chassis No. 204-03-00 and I've had the same problem, left channel. I bought another tuner at eBay (actually 2 tuners) but I'm trying to fix the otherone with a technician.
The suggestions I've had from the web-experts on this specific tuner are:
ONE:On the audio board which has components numbered in the
200's on the circuit board a good possibility would be C-207 or C-214.
These are 5 mfd at 25 volt electrolytics and feed the audio out to the
tone switches, volume control and onto the output jacks that go to the
power amplifier. The only way to accurately check these campacitors is
by using an ESR meter, they will check good with a VOM or Digital Ohm
meter and still be bad. C-207 feeds Ch-1 and C-214 feeds Ch-2. These
are inexpensive parts and I'd just replace both of them.
I have a Magnavox Component Receiver which uses the R-204 chassis that
was used in some consoles and it had the same symptom you're
describing, turned out to be one of these capacitors was not passing
audio. The R-204 receiver is very similar to the R-207 except it has
the power amplifier mounted on the tuner chassis.
TWO:>IN ADDITION... If those 5MF/25v's are failing, then
C207,214,209,213,217,215 are invevitably going to fail as well, being
all the same value. I'd also replace the speaker coupling caps
C237,329, 200MF/20V to be on the safe side, a 470MF/50V wouldn't hurt,
and give a bit more punch to the bass. Unless you like going back into
the chassis over and over, a total re-cap of all the 'lytics is a good
option. I assume the output level though the tape out jacks is equal,
but when I come across a vintage piece at the shop I always suspect
old 'lytics. Signal Tracers/Injectors are invaluable for these kinds
of troubles to track down the culprit.
THREE:To quote my Magnavox Service Manual:
"It should be remembered, however, that the output transistors,
although identified in this manner must still be replaced in matched
pairs."
For the R204-03 chassis the output transistors Q301,2,3,4 are all PNP,
and a matched pair of 170407-1 is the proper identification number.
ECG/NTE 121's are suitable replacements. I'd also check the bias
resistors and replace the output coupling caps to be thorough.
As I told you, my tuner is still being repaired so the only thing I can do is pass you the suggestions I've received.
I've had luck contacting people who are selling other Astro Sonic parts on eBay, asking them if they have a tuner and I've manage to buy 2 of them.
If I can fix my tuner, I'll let you know which part had to be replaced. Right now the technician told me it's the output transistor ..... let's see.
I hope this helps,
luigi_alegre@yahoo.com