by Handyman »
Sun Mar 02, 2008 7:12 pm
As a summary of this thread, I did get this box playing very nicely. Although I believe it had a couple of small problems preventing it from playing at it's original location, many of the issues were due to it being moved improperly to an auction house. There is certainly lessons to be learned from this experience. However, with the help of others I was able to repair the problems and am now enjoying some great music through this old box.
The box was moved to an auction house with nothing secured and handled very roughly. Consequently, one of the record lift arms was jammed, the safety switch behind the fan was activated, the springs were shaken out of the turntable platform, the support arm for the dome was broken and the pilasters were broken.
I was able to handle the obvious issues, such as the jammed record lift arm, springs, etc. (To temporarily fix the support arm, I cut small pieces of metal and riveted them to the sides of the arm then heat shrinked a sleeve over the repair. It works like a champ while I find a replacement arm). After that, through the guidance and with the paitence of Ron Rich, I located and cleared several other problems, such as the operated safety switch behind the fan. He then helped me identify the problem with the mute/play switch causing the box to not cycle. That was due to someone putting too long of a spring on this arm. I could not find a proper replacement for that spring, so using the advice of Roy Dean at Juke Box Junkyard, I reduced the length of the spring (cut it off) to restore the tension on the actuation lever that operates the mute/play switch, clearing that problem.
When cleaning the contacts on the selection assembly, I had located a broken blade switch. This is the switch that operates with the letter selection. I was able to find a new replacement switch and installed it. With that, everything went to work, with the exception of the letter A selections. I pulled my hair out with that for several days and finally asked Dr Know It All - Harold Hagen what to do. He immediately diagnosed the problem as being a linkage problem from the A button to the blade switch. That was wierd, as I could see the blade switch operate with the A button, just like the other 3 letters. However, he was right. The new blade switch has much thinner blades than the original blade switch and, therefore, has less torsion than the old switch. The A button is the fartherest away from this switch. Therefore, it has the longest linkage rod to the switch. Apparently, although it would operate the switch, it would not provide a quick "snap" or movement to the blade switch, which would make the contacts and consequently the selection. I adjusted these contact blades many times until I got them just right. Now, all buttons make the selections and it is good to go. I will, however, replace this new switch with an old stronger version when I can locate one.
Finally, using Doctor Know it All's book, I reversed the spring in the Playrak which put the box on free play and am now really enjoying listening to the old tunes that were included with this box when I bought it. His book provides a wealth of knowledge and I have throughly enjoyed it.
I am still looking for a set of used Pilasters with the inserts to replace the missing ones on this cabinet in case anyone hears of any out there. In the meantime, I am ready to start my next project box which is a Seeburg HF100R. I have purchased the manual for that box, along with a trouble shooting guide and Dr Know It All's Seeburg book covering that model. I know it is a more complex unit than the Wurlitzer 2104, but hopefully, with the books and help of others I will be able to restore this box to a playable unit again. I know it has several issues as well as it needs help with the cabinet appearance. Oh well, it is fun to try.
I hope this summary will help someone working on their box and thanks again to all that helped me.